What Is Recycled Concrete Aggregate | Process of Recycled Concrete Aggregate | Difference Between Recycled Concrete Aggregate Vs Natural Aggregate

What Is Recycled Concrete Aggregate

Introduction of Recycled Concrete Aggregate

  • Concrete recycling Aggregate is the use of debris generated from the concrete structures of a demolished building. Aggregate is used most in every construction activity.
  • According to one estimate, the highest use of aggregate in construction was in Asia and the Pacific.
  • Demolition is done on a large scale to demolish the old building and build a new one based on the new requirements so that the concrete structure produces a large amount of waste.
  • The waste from the structure of such concrete should be dumped in a landfill as an alternative, but it can pollute the air and water. For this, the demolition of concrete was considered for the proper use of solid waste.
  • With the use of this construction, more and more countries have considered the importance of recycling demolition waste.

What Is Recycled Concrete Aggregate?

Recycled concrete aggregates are obtained by recycling from broken concrete structures, which are used for concrete or other purposes.

Recycled Concrete Aggregates are recycled by using Heavy industrial crushing equipment. In this heavy crushing equipment, the broken concrete is crushed by jaws and a large impactor.

After the concrete is broken, it is usually removed by secondary equipment to separate the dirt and separate the large and small aggregate.

In addition, other elements can be removed from broken concrete using methods such as water flotation, separators, and magnets.

Also Read: What Is Plum Concrete? | Plum Concrete Meaning | Plum Concrete Ratio

The Importance of Concrete Recycling Aggregate

Solid waste is generated through the construction and demolition (C&D) process, which is about 25 percent of the national solid waste in the US.

According to a US EPA survey, the largest portion of C&D material is concrete solid waste. This solid waste has generated a total of 375 million tons of material through construction (21.7 million tons) and demolition (353.6 million tons) activities.

According to one estimate, the highest use of aggregate in construction was in Asia and the Pacific country.

The demolition of the building for the need for new construction generates a large amount of waste. The common way to dispose of this concrete waste is to throw it in a landfill, which pollutes the air and water.

Crushed aggregates can be used to reduce total construction costs. In addition, recycled concrete aggregate can be used for road edges.

Recycled concrete aggregate is a cheap and ecological use of broken concrete pieces as a filling material in low-lying areas.

Use of Recycled Concrete Aggregate

Well-shaped Recycled concrete can be used in landscaping stone as an aesthetically pleasing material.

Recycled concrete can be used to reduce the use of conventional materials. Through which an environmentally friendly and cost-effective solution can be provided.

We should increase its importance by making more use of recycled materials. So that concrete is used sparingly, and less waste is achieved.

Crushed aggregate separated from broken concrete by removing various impurities can be used as a component of concrete.

Larger sizes of concrete aggregate can be used as a stone in walls, as a slab in the walkway, and to prevent stream bank erosion.

Recycled concrete aggregate can usually be used for new construction on the road pavement, which can be used as a layer for the road.

Structurally recycled concrete aggregate can be used for retaining walls to control erosion on hills.

In addition, recycled concrete aggregate can be used for decoration in terraced gardens.

Also Read: 7 Types of Pavement Markings | Yellow Pavement Markings

Difference Between Recycled Concrete Aggregate Vs Natural Aggregate

Difference Between Recycled Concrete Aggregate Vs Natural Aggregate

1. Recycled Concrete Aggregate Vs Natural Aggregate: Density

The main factor affecting the density of recycled concrete aggregate is the aggregate residue on the aggregate. Recycled concrete aggregates get less than natural aggregate density.

According to a study by Limbachiya et al., the relative density of recycled concrete aggregate (saturated surface in the dry state) is about 7-9% lower than natural aggregate.

2. Recycled Concrete Aggregate Vs Natural Aggregate: Porosity and Water Absorption

Natural aggregate generally reduces water absorption due to its low porosity. While recycled concrete aggregate has more porosity due to sticking mortar. So recycled concrete aggregate absorbs more water than natural aggregate.

The study of Limbachiya et al. obtained water absorption values of 0.5-1% for natural aggregate and 4-4.7% for recycled concrete aggregate in the dry state of the saturated surface.

3. Recycled Concrete Aggregate Vs Natural Aggregate: Shape

The recycled concrete aggregate has a more rounded, spherical shape, which improves its efficiency.

Natural aggregate usually has a simple angular shape.

The recycled concrete aggregate allows the new mortar to flow better around it.

4. Recycled Concrete Aggregate Vs Natural Aggregate: Crushing and L.A.Abrasion

Recycled concrete aggregate has higher values for friction than natural aggregate in crushing and friction tests by Los Angeles.

Recycled concrete aggregate value in crushing and friction tests indicates the weakness of the adhesive mortar. Thus, recycled concrete aggregate forms a weaker bond in concrete than natural aggregate.

Process of Recycled Concrete Aggregate

  • In urbanization, recycling a piece of broken concrete is done through a proper process. In this process, pieces of concrete can be selected as slabs or bricks.
  • Materials like waste, wood, and paper are removed from the pieces of crushed concrete. Metals such as iron are then removed using magnets and other devices.
  • Aggregate is separated from crushed concrete by size. The concrete aggregate is then crushed using a crushing machine. Other impurities are then removed by methods such as water flow.
  • Crushing the building construction site using portable crushers makes transportation cheaper. And less pollution is produced due to less transportation.
  • Concrete and asphalt debris can be crushed by a large road-portable plant with a capacity of 600 tons per hour.
  • This type of plant includes a side discharge conveyor, a screening plant, and a screen of large chunks for re-crushing large parts.
  • Self-contained crushers can crush a piece of concrete up to 150 tons per hour. It can make this type of crushing plant economic for small volumes.

Advantages & Disadvantages of Recycled Concrete Aggregate

Advantages & Disadvantages of Recycled Concrete Aggregate

Advantages of Recycled Concrete Aggregate

  1. A portable crusher plant can be used to crush a piece of concrete on site. So as to reduce transportation costs and pollution from transport to dump.
  2. Crushing of pieces of concrete is possible on-site by the plant, which reduces the cost of transporting materials and waste.
  3. It is used by recycling broken pieces of concrete as proper aggregate. This can save landfill space for scrap pieces of concrete.
  4. Recycled aggregate concrete is reliable and safe to use as a layer for road pavements.
  5. Recycled Concrete Aggregate increases new employment opportunities.
  6. Well-shaped Recycled concrete can be used in landscaping stone as an aesthetically pleasing material.

Disadvantages of Recycled Concrete Aggregate

  1. Recycled Concrete Aggregate absorbs excess water so that its strength is reduced.
  2. Using Recycled Concrete Aggregate reduces concrete quality.
  3. The use of Recycled Concrete Aggregate reduces the efficiency of concrete.
  4. The use of recycled concrete aggregate reduces the durability of concrete.

Recycled Concrete Aggregate Price

Recycled Concrete Aggregate Price

Recycled Concrete Aggregate in the USA costs about $ 15 to $ 50 per ton, about $ 18 to $ 80 per cubic yard, depending on aggregate size.


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Frequently Asked Questions

What Is Recycled Concrete Aggregate?

Recycled Concrete Aggregate (RCA) — also called “crushed concrete” — is made up of asphalt debris from other construction projects that can be reused to create driveways, pathways, garden beds, and more.

How Much Is Recycled Concrete Aggregate?

Recycled concrete aggregate cost in the USA is around $15 to $ 55 per ton, around $18 to $80 per cubic yard, and $2 to $5 per cubic foot, with the price, depending on the quality and quantity of recycled aggregate.

Recycled Concrete Aggregate

Recycled aggregate concrete (RAC) is usually the concrete produced from construction and demolition wastes, which either partially or completely replaces conventional natural aggregates (NAs).

What Is Recycled Aggregate Concrete?

They are commonly used as a base for roads, parking lots, and driveways, as well as backfill material and shoulder stone. Recycled concrete can also be used to create 2”-4” recycled stone. This product is typically used for site stabilization, bottom layer road base, and backfill.

Process of Recycled Aggregate Concrete

Recycling concrete is a relatively simple process. It involves breaking, removing, and crushing existing concrete into a material with a specified size and quality.
Applications
  • many types of general bulk fills.
  • Bank protection.
  • Base or fill for drainage structures.
  • Road construction.
  • Noise barriers and embankments.

Use of Recycled Aggregate in Concrete

Uses: Recycled aggregate can be used:
  • In paved roads as aggregate base, aggregate subbase, and shoulders.
  • In gravel roads as surfacing.
  • As a base for building foundations.
  • As fill for utility trenches.

What Is Recycled Concrete Used For?

Using recycled pavement as aggregate in new concrete mixes can save money and promote environmental sustainability. New design methods allow engineers to create more durable mixes from recycled aggregate than in the past, reducing the need for virgin aggregate, a diminishing and expensive resource.

What Can Crushed Concrete Be Used For?

Crushed concrete is a valuable resource on construction sites. Contractors can use crushed concrete in numerous projects, such as walkways, pathways, roadways, gravel driveways, raised garden beds, drainage projects, and erosion control retaining walls.

What Is the Average Cost of Crushed Concrete?

Most companies are going to either charge by the yard or by the ton. When crushed concrete is charged by the ton, the price can vary anywhere from $6 to $14.

What Is Recycled Aggregate?

Recycled aggregate is produced by crushing concrete, and sometimes asphalt, to reclaim the aggregate. Recycled aggregate can be used for many purposes. The primary market is road base. For information on recycling asphalt pavement into new asphalt pavement.

How Is Concrete Recycled?

Recycling concrete consists of breaking, removing, and crushing concrete from an existing location, and then using it to create a new, reusable material. There are many benefits and uses of recycled concrete, and it’s often the best option for concrete removal.

How Much Is Crushed Concrete?

Crushed Concrete
  • Screened Asphalt Millings. $21.50 / per Ton Add to cart calculate.
  • 1″ x 3″ Crushed Concrete. $19.75 / per Ton Add to cart calculate.
  • Stonemix (23A) $22.75 / per Ton Add to cart calculate.

Use of Recycled Concrete Aggregate

  • In paved roads as aggregate base, aggregate subbase, and shoulders.
  • In gravel roads as surfacing.
  • As a base for building foundations.
  • As fill for utility trenches.

Recycled Aggregate Vs Natural Aggregate

The biggest difference between virgin and recycled aggregate is the impact on the environment. Virgin material needs to be mined, and this requires digging up land, using a variety of tools and equipment, and then processing the material for use.

Advantages and Disadvantages of Recycled Aggregate Concrete

Making use of recycled aggregates over virgin materials can save money as they are less expensive to produce. Producing recycled aggregate for resale is more cost-effective than sending unwanted materials to landfill and incurring landfill tax.

But some to be aware of include: If the amount of aggregate mixed into concrete is too much, it can significantly impact the strength of the material. The aggregate and concrete used must be refined, or else there could be serious challenges, such as cracks and uneven surfaces.

Recycled Concrete Aggregate Price

One ton US (short) of concrete converted to cubic yard equals 0.49 cu yd – yd3.

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