What Is Shuttering? | 13 Different Types of Shuttering | Plastic Shuttering | Metal Shuttering

What Is Shuttering

Table of Contents

Shuttering

Shuttering is an important part of the construction. Building Shuttering is a vertically temporary arrangement for required casting concrete members. Shuttering systems are generally identified for vertical members (walls, columns, piers ).

Shuttering is made from various materials, i.e., timber, steel, plastic, etc. The selection of materials should be economical, requirements of structure and quality, etc.

Great skills and experience is required for shuttering manufacturers. The materials used in shuttering give structural strength and functional efficiency.

Shuttering must be economical, safe structures and properly designed. Shuttering design is impacted by the concrete surfaces. Shuttering is a very important system in structures.

Also Read: What Is Lintel? | Size of Lintel Beam | Types of Lintel

What Is Shuttering?

Shuttering is a vertically temporary arrangement that is arranged to bring concrete in the required shape and size.

Shuttering supports the vertical surface. Shuttering is a part of formwork. When formwork is arranged for columns, footings, and retaining walls, it is called shuttering.

Shuttering is used in temporary and permanent molds, into which fresh concrete is compacted. Shuttering must have enough strength to carry a load for casting concrete.

In shuttering work, different types of materials are used, such as timber, steel, wood, plastics, etc. All types of shutters are designed according to the structure.

Types of Shuttering:

Types of Shuttering

There are various types of shuttering materials used on the construction site. Shuttering is classified according to materials, shapes, method of construction, etc.

13 Different Types of Shuttering

  1. Column shuttering
  2. Beam shuttering
  3. Wall shuttering
  4. Foundation shuttering
  5. Permanent insulated shuttering
  6. Timber formwork
  7. Fabric shuttering
  8. Steel / metallic shuttering
  9. Plywood shuttering
  10. Plastic shuttering
  11. Aluminum shuttering
  12. Magnesium shuttering
  13. Coffer shuttering

8 Types Of Shuttering Based on Materials:

Following are types of shuttering based on the materials.

1. Shuttering  Materials: Timber

  • Shuttering Wood is a commonly available material used for shuttering.
  • Shuttering wood is lightweight and inexpensive.
  • Shuttering remains easy to remove wood.
  • It is a very flexible formwork that is usually available on the site.
  • It is economical for small projects.
  • Shuttering wood provides great insulation.

2. Fabric Shuttering  Materials:-

  • Fabric shuttering is also known as flexible formwork. Fabric shuttering has easily removable after the hardening of concrete.
  • Fabric shuttering is used in irregular-shaped and complex structures.
  • In Fabric shuttering, geotextile materials are used. Geotextile is a flexible fabric. Fabric shuttering is most famous for architectural purposes.
  • Wayne dalton hurricane fabric is a modern technology in infrastructure and industries.

3. Steel Shuttering/Metal Shuttering Materials:-

  • Steel shuttering can be used in a large number of projects in construction and infrastructure.
  • It is a costly shuttering material. Steel shuttering gives a smooth surface in concrete structures. And offers smooth finishing in casting concrete.
  • Metal shuttering is durable. It has a long-lasting life. Steel shuttering can provide more rigidity and strength.

4. Plywood Shuttering Materials:-

  • Shuttering plywood has been used on the construction site.
  • Ply wood shuttering is easy to handle. It has durable.
  • It has a lighter weight compared to metallic shuttering.
  • Plywood shuttering gives a smooth finish to the surface.
  • Plywood is manufactured wood. Plywood makes in the industry.
  • Shuttering plywood is used especially for sheathing, decking, and forming lining.

5. Plastic Shuttering Materials:-

  • Plastic shuttering is used in simple cement structures. Plastic shuttering is lightweight.
  • Plastic shuttering has less durable than metal.
  • Plastering shuttering is commonly used for a large section.
  • It is multiple reuses are possible on-site.
  • It requires less handling on the construction site.

Also Read: Engineered Wood Flooring for Basement | What Is Engineered Wood Flooring | How Long Does Engineered Flooring Last | Cost of Engineered Wood Flooring

6. Aluminum Shuttering Materials:-

  • Aluminum shuttering is used for formwork for concrete.
  • Aluminum alloys resist corrosion.
  • Aluminum shuttering has lightweight.
  • Aluminum has a lower density and lower strength than steel.
  • Aluminum shuttering is economical.
  • Once the aluminum shuttering is constructed, no alterations are possible.

7. Magnesium Shuttering Materials:-

  • Magnesium shuttering is used on construction sites.
  • Magnesium is another metal used in shuttering.
  • Magnesium is not used directly, but it is used in combination with oxygen atoms, i.e., MgO magnesium oxide(magnesia). MgO is lightweight and easily handled.
  • Magnesium shuttering resists heavy loads easily.

8. Coffer Shuttering Materials:-

  • Coffer shuttering is used in structures such as houses, multistory buildings, etc. Coffer shuttering is stay-in-place shuttering.
  • It is transported prefabricated in the factory It consists of two filtering grids, i.e., vertical and horizontal.

15 Requirements for Good Shuttering:-

Requirements for Good Shuttering

In designing and building structures following major objectives are required for shuttering. Following are the requirements of good shuttering.

1. Materials Used:-

  • Materials used in shuttering work must be economical. This material is used as possible a long time. Materials used for shuttering work should be easily available.
  • Materials used in shuttering work should be of higher quality.
  • In shuttering work, materials should be light as possible.

2. Strength:-

  • The shuttering should have more strength to carry enough loads. The shuttering should be strong enough to carry the live load during its pouring and compacting and a dead load of concrete.

3. Watertight/Less Leakage:-

  • The shuttering must be water-tight so that there is no wastage of fine particles of cement.
  • The shuttering used on the construction site should be provided such that there is less leakage through the joints because the leakage of concrete slurry occurs through the joints.

4. Smooth Surface:-

  • The surface of the shuttering should be smooth. The shuttering used on the construction site gives a smooth face and leveled finish to the surface member.

5. Easy Removal:-

  • The shuttering used on the construction site should be easily removed without damaging the concrete surfaces.
  • The design of shuttering should be easily removable with lesser-used hammering. The removal of shuttering should be less injury to concrete surfaces and edges of concrete.

6. Quality:-

  • The quality of shuttering must be good. The shuttering used on the construction site should be long-lasting. Therefore shuttering can be reused for more time.

7. Rigidity (Stiffness):-

  • The shuttering should be rigid (stiff). The shuttering used on the construction site should not be more deflected and deformed, i.e., minimum deflection and deformation of concrete surfaces. The shuttering used to be rigid (stiff), allowing repeating use.

8. Light Weight:-

  • The shuttering used for shuttering work should be lightweight. In construction sites, shuttering handling easily; hence shuttering should be lightweight as possible.

9. Cheap Cost:-

  • The shuttering should be cheaper cost and more economical.

10. Durability:-

  • The shuttering should be reusable for more time on construction sites.
  • Shuttering materials must be durable.

11. Supports:-

  • The shuttering is a supporting part of the structure.
  • The shuttering is used in vertically supported surface members.
  • The shuttering is a vertical member that transfers the load on concrete surfaces.

12. Life Span:-

  • The life span of shuttering should be long-lasting. Whenever the shuttering should be used more time on the construction site.

13. Insulation:-

  • When the choice of shuttering should be given proper insulation. Whenever temperature variations, concrete is not being set properly. Hence insulation is an important requirement.

Also Read: What Is Cork Flooring? | Cork Flooring in Basements | Cork Bathroom Flooring

14. Accuracy:-

  • Accuracy in shuttering materials should be proper.
  • The shuttering should be accurate in size and shape.
  • The shuttering should be minimum fittings and minimum cutting of shuttering materials on the construction site.
  • The shuttering should follow proper dimensions.

15. Skills Labor:-

  • Skills and labor are required for the proper arrangement of shuttering.
  • Skills and labor should be employed for shuttering construction.
  • Shuttering determines the proper position and size, so accuracy depends on skilled persons.

Conclusion:-

Shuttering is a very important system on construction sites. They are made of various materials; these materials are easily available in markets. Shuttering is based on materials and shapes.

Timber formwork and steel shuttering are commonly used on construction projects and infrastructures. Steel shuttering gives the finished level on concrete surfaces. Therefore commonly used on construction sites.


Like this post? Share it with your friends!

Suggested Read –


Frequently Asked Questions

What Is a Shuttering in Construction?

Formwork and shuttering are both common terms in the concrete construction industry. … Shuttering is defined as the temporary molds that are used to hold the wet concrete in place until the concrete has been set and cured. Projects of different sizes will often need to use both formwork and shuttering methods.

What Is Shuttering Material?

Shuttering material may be made from plywood. The process of shuttering involves setting up temporary structures that will act as molds for concrete as it sets. Shuttering material may include panels, precast molds, and various fastening and support devices known as falsework.

What Is the Difference Between Formwork and Shuttering?

Shuttering is a vertical temporary arrangement that is arranged to bring concrete to the desired shape. Formwork that supports vertical arrangement is known as shuttering. From a technical point of view, Formwork for columns, footings, and retaining walls is called Shuttering.

What Is the Process of Shuttering?

Formwork (shuttering) in concrete construction is used as a mold for a structure in which fresh concrete is poured only to harden subsequently. The design of these temporary structures is made for economic expenditure. The operation of removing the formwork is known as stripping. Stripped formwork can be reused.

What Is the Purpose of Shuttering?

Shuttering is used as a temporary mold into which concrete is poured to obtain the desired structural shape on the construction site. Traditional shuttering is fabricated using timber, but it can also be constructed from steel, glass fiber-reinforced plastics, and other materials.

What Is Shuttering Plywood?

Shuttering Plywood is Used for shuttering or pouring concrete into molds. When used for concrete molds, the plywood is held together by additional wood and metal supports. Once in place, the concrete is poured into the mold. The plywood is then pulled away, leaving the structural supports in place.

What Is a Concrete Shuttering?

Concrete shuttering is the erection of a temporary or permanent barrier that holds the concrete in place whilst it is being poured and over the course of curing (drying). … Some shuttering or ‘formwork’ can be left in place between pours and become an integral part of the floor.

Which Oil Is Used in Shuttering?

Shuttering Oil or formwork oil is a high-quality mineral oil that is applied to the inner surface of formwork before concreting. Shuttering oil is also known as a form or mold release agent.

What Are the Types of Shuttering?

  1. Timber Formwork.
  2. Steel Formwork. Steel Formwork.
  3. Aluminum Formwork.
  4. Plywood Formwork.
  5. Fabric Formwork.
  6. Plastic Formwork.

What Wood Is Used for Shuttering?

Generally, timber and plywood are used in making shuttering material. The point of notice is that the wood must be strong and low weighed. Timber is a type of wood that has been processed into beams and planks. In Canada and USA, timber is known as Lumber and Umber.

What Is Shuttering?

Shuttering is known as a temporary mold into which concrete is poured to obtain the desired structural shape on the construction site.

What Is Shuttering in Construction?

Formwork helps in giving shape and strength to the concrete. Shuttering or formwork is the process of giving support and stability to the concrete before it becomes solid. The shuttering is commonly made using wood and steel.

What Is Shuttering in Building Construction?

Shuttering in construction refers to temporary metal, plywood, timber, or other materials used to offer support to wet concrete mixes till it gets strength.

What Is Concrete Shuttering?

The strength of a home comes from its concrete. Formwork helps in giving shape and strength to the concrete. Shuttering or formwork is the process of giving support and stability to the concrete before it becomes solid. The shuttering is commonly made using wood and steel.

Building Shuttering

Shuttering in construction refers to temporary metal, plywood, timber, or other materials used to offer support to wet concrete mix till it gets strength for self-support.

Wall Shuttering

Double-sided wall shuttering is one of the most common types of shuttering in the execution of a concrete structure.

Plastic Shuttering

The strength and rigidity of plastic formwork systems are small The bearing capacity of plastic building formwork is low.

What Is Formwork and Shuttering?

Formwork and shuttering are both common terms in the concrete construction industry. Sometimes, these terms are used interchangeably.

Formwork is the overarching term that’s used to describe the forming process. Shuttering is defined as the temporary molds that are used to hold the wet concrete in place until the concrete has been set and cured.

What Is Shuttering Work?

Shuttering in construction refers to temporary metal, plywood, timber, or other materials used to offer support to wet concrete mix till it gets strength for self-support.

Types of Shuttering

  1. Plywood Shuttering.
  2. Steel Shuttering.
  3. Plastic Shuttering.
  4. Timber Shuttering.
  5. Tunnel Formwork.
  6. Aluminium Shuttering.
  7. Fabric Shuttering.
  8. Permanent Insulated Shuttering.

Which Oil Is Used for Shuttering?

Shuttering oil (also called Formwork oil) is a high-quality mineral oil that applies to the inner surface of formwork before concreting. It is also known as a form or mold release agent. It involves the use of a high-quality release agent that is applied to a framework to ensure that the concrete is effectively removed.

What Is the Meaning of Shuttering?

An arrangement of wooden boards, bolts, etc., is used to shape reinforced concrete while it is setting. Also called (esp Brit): shuttering.

Shuttering

Shuttering is defined as the temporary molds that are used to hold the wet concrete in place until the concrete has been set and cured. Projects of different sizes will often need to use both formwork and shuttering methods.

Types of Shuttering in Construction

Types of Shuttering and Formwork
Timber shuttering: The traditional choice, timber shuttering is popular as it can be made to accommodate any situation. …
Plywood shuttering: This is the cheaper option, as plywood can be recycled or reused.

Different Types of Shuttering

Main Types of Shuttering Used in Construction

  1. Plywood Shuttering. …
  2. Steel Shuttering. …
  3. Plastic Shuttering. …
  4. Timber Shuttering. …
  5. Tunnel Formwork. …
  6. Aluminium Shuttering. …
  7. Fabric Shuttering. …
  8. Permanent Insulated Shuttering.

Types of Slab Shuttering

  1. Timber Formwork ·
  2. Plywood Formwork ·
  3. Steel Formwork.

Shuttering in Building Construction

Shuttering in construction refers to temporary metal, plywood, timber, or other materials used to offer support to wet concrete mix till it gets strength for self-support. It offers support to inclined, vertical, and horizontal surfaces or to cast concrete as per the required size and shape.

Plywood Shuttering for Concrete

The shuttering plywood uses vary; hence, it is employed in many different construction projects, some of which include: The construction of dams, flyovers, bridges, tunnels, beams, roofing, etc. Worksite offices, milk booths, high altitude military houses. Bus bodies, railway coaches, stalls and pavilions, and sheds.

Lintel Beam Shuttering

A lintel is one type of beam used to support the above wall when openings like doors, windows, etc. are necessary to provide a building structure. The main function of the lintel is to take loads coming from above the wall and transfer their load to the side walls.

Steel Shuttering

Steel shuttering refers to steel panels or structures that are put in place ahead of the pouring of concrete.

Metal Shuttering

Metal shuttering, which are, in fact, temporary containers with a special shape and form that are used to hold rebars and fresh wet concrete.

Metal Concrete Shuttering

All concrete pours need to be contained to hold the concrete in place until it hardens sufficiently to hold its own shape.

Shuttering Plywood

Shuttering plywood is a term that is frequently heard in the construction industry. It is designed to prevent concrete from leaking through the mold and is made the same way as any other plywood or wooden panel, with thin veneers laid on top of each other and cemented together.

Shuttering Ply

With AK/Apple plywood manufacturers, you can choose to shutter plywood of varied thicknesses of 18mm (50kgs), 12mm (34kgs), or 12mm( 30kgs). So for your next big project, get your shuttering plywood from the best shuttering plywood manufacturers in India 一 AK/ Apple Plywood.

Leave a Comment